Wolfsburg (23 November 2009). After its historic victory at the 2009 Dakar Rally in Argentina and Chile the Wolfsburg-based automobile manufacturer will tackle the title defence project in 2010. When the five factory-prepared and factory-fielded Race Touareg vehicles move across the starting ramp for the 32nd running of the desert classic in Buenos Aires on 1 January 2010 Volkswagen, for the first time, will be in the position of the squad being hunted.
At the Dakar Rally’s debut in South America in 2009 – a gruelling cross-country rally from the Atlantic to the Pacific Ocean and back – Volkswagen was the first manufacturer in the history of cross-country rally racing to celebrate victory with a diesel-powered automobile.
‘Victory at the Dakar Rally was the biggest exploit for Volkswagen in motorsport,’ says Volkswagen Motorsport Director Kris Nissen. ‘But now this triumph is history. Clearly, our new goal is to prove at the 2010 Dakar Rally that the Race Touareg is the most reliable and quickest cross-country rally vehicle in the world. The squad is extremely eager and motivated to demonstrate that the Dakar Rally victory this year was not achieved by accident. We’re ready for this new challenge.’
Five Race Touareg vehicles, one goal: Volkswagen competes with five strong duos For the title defence project Volkswagen banks on five strong driver/co-driver pairings. In addition to the 2009 one-two winners Giniel de Villiers/Dirk von Zitzewitz (SA/Germany) and Mark Miller/Ralph Pitchford (USA/SA), three newly formed duos will compete for the Wolfsburg-based squad. Carlos Sainz and Lucas Cruz form a purely Spanish pair, while new signing Nasser Al-Attiyah (Quatar) will be navigated by Timo Gottschalk (Germany). The fifth team consist of the Brazilians Maurício Neves and Clécio Maestrelli.
Like clockwork: Volkswagen logistics at the Dakar Organization is half the battle – this maxim is particularly true in cross-country rally racing. From transporting people and equipment to the venue and throughout the rally, to organizing the service locations, all the way to smooth spare parts supply – planning with clock-work-like precision is one of the success factors at the Dakar Rally. About 80 team members and 23 service vehicles ensure that the five factory-fielded and factory-prepared Race Touareg vehicles receive efficient service day by day throughout the desert classic.
On water, on the ground and in the air: logisticians work to a tight schedule The Volkswagen logisticians only had about two months to prepare their spare parts supply operation for the Dakar Rally. The return of the service vehicles from the Silk Way Rally on 25 September, which Volkswagen successfully contested with a one-two-three win, gave the starting signal for the preparation of the service and equipment trucks – the centrepiece of the logistics effort.
Five trucks specifically designed for this purpose are assigned to each of the Race Touareg vehicles during the Dakar Rally. Each of these trucks carries so many spare parts on board that a new Race Touareg could be built from them – plus several identical components that are prone to higher wear or risk of damage.
As between the various stage destinations, the Volkswagen Race Touareg vehicles will also use a more direct route than the service trucks in terms of logistics. The five Dakar prototypes will be transported by air to Buenos Aires. Volkswagen charters space on two cargo planes for this purpose which will take off for their flights across the Atlantic Ocean on 11 and 14 December.
The marathon alongside the marathon: travel at daytime, service at night On location, a daily marathon will be on the Volkswagen Motorsport service team’s agenda during the Dakar Rally. To arrive at the 15 stage destinations on time, a total of 23 service vehicles are available to the roughly 80 team members. In addition to the service and equipment trucks, the Wolfsburg-based automobile manufacturer even deploys several Panamericana Multivans.
Every day of the rally will push the engineers and technicians of the Volkswagen factory team to the limits. In the daytime, the team members travel the service route to the evening bivouac where maintenance of the Race Touareg vehicles is on the agenda right after their arrival.
High-tech nomads: self-sufficient Volkswagen bivouac as a mobile service centre The Volkswagen bivouac is a self-sufficient, inherently fascinating service centre that is re-erected every day. Stage after stage, the team extracts material from the MAN service and equipment trucks transporting a total cargo of 50 tons between them and sets up a service location that is totally geared to the effective and professional maintenance of the rally vehicles, at a different location for each of the rally’s legs.
The Volkswagen bivouac is not dependent on any external utilities. For example, each of the service trucks carries its own power generator on board. Combined, these generators deliver a connected load equalling that of four one-family houses. Part of this energy is directly converted into light: lighting balloons ensure that the mechanics can see properly at night.
The various trucks are geared to a perfect division of labour. All service trucks equipped exclusively for the maintenance needs of the rally vehicles have side panels that can be opened and entered by the mechanics. After the panels have been opened, they allow direct access to the spare parts arranged in aluminium transport boxes and to the tool drawers. In addition, each truck contains a mobile ‘garage’ including a workbench, grinding and milling machines. The reason why each truck has an identical configuration and equipment is safety: in case one of the trucks should break down, the remaining vehicles can ensure continued support without any delays.
Unlike the service trucks, the equipment trucks are used to fit out the bivouac: tents as dust, sun and rain protection for the engineers and the medical department, a kitchen with a team chef as well as showers for the mechanics are on board of these vehicles. Preparing food for the crew in the bivouac saves a great deal of time, allows the crew to get more sleep and, last but not least, helps the mechanics to maintain their strength.
Always perfectly organised: inventory is electronically acquired and analysed Another clever solution helps to save a lot of time: for the first time at a Dakar Volkswagen uses an electronic inventory system which has been successfully tested during several preparatory rallies. Every spare part – from the bonnet complete with graphics to a small specialty bolt – is marked with a barcode. The data on the replacement and spare parts are acquired using special scanners. This has two advantages: The software provides information about the inventories available on the service trucks. In addition, the mileages of the removed components are captured and catalogued. Each rally kilometre therefore adds to the engineers’ knowledge regarding the durability of each individual component – and even documented in the form of a digitized log.